Navigating Functional Safety
- 01 What is Functional Safety
- 02 How does it work?
- 03 Why is it important?
- 04 How is it managed?
- 05 What about OT Security?
Reliable execution of safety functions to reduce risk.
Functional safety ensures that safety-related systems respond reliably under defined conditions. In industries such as the process industries, energy sector and rail industry, functional safety supports safe operation, compliance with regulatory requirements and the long-term performance of industrial assets.
Detect, decide, and respond.
Safety-related systems continuously monitor relevant process conditions. When a critical situation is detected, predefined safety functions automatically initiate the required measures, ranging from alarms and emergency shutdowns to the isolation of plant sections. This helps bring the plant to a safe state or maintain it in a safe state.
Because safety, availability and compliance matter.
As industrial plants and processes become increasingly complex, managing risk reliably becomes more important. Functional safety helps protect people, assets and the environment, supports compliance with regulatory requirements and contributes to avoiding unplanned downtime and its consequences.
A lifecycle, not a one-time project.
Functional safety does not end with system design and implementation. It spans the entire safety lifecycle, from risk assessment and specification through validation and operation to maintenance, testing and modification. This helps ensure that safety functions continue to perform as intended throughout the lifecycle.
No safety without security.
Functional safety depends on safety-related systems operating reliably and being protected against unauthorised access or manipulation. This is where OT Security plays an important role. It helps protect industrial control and automation systems against cyber threats and tampering. An attack on these systems can affect not only data and processes, but also the functional safety of a plant. As industrial systems become increasingly connected, the relationship between functional safety and security continues to grow in importance.
The Most Relevant Norms and Standards
Functional safety is clearly governed by international standards. These standards define how risks are assessed, safety functions are designed, and systems are developed, validated, operated and maintained. Different requirements apply depending on the industry and application, from the process industries and machinery to railway applications. HIMA solutions meet the highest safety requirements up to SIL 4 / PL e.
The international basic standard for the functional safety of safety-related electrical, electronic and programmable electronic systems (E/E/PE). It defines the entire safety lifecycle and the concept of Safety Integrity Levels from SIL 1 to SIL 4.
Target audience: Manufacturers and developers of safety-related hardware and software components, including sensors, logic systems, valves and actuators.
IEC 61511 is the international standard for the specification, design, implementation, operation and maintenance of Safety Instrumented Systems (SIS) in the process industries, including oil and gas, chemicals, pharmaceuticals and food processing. Its primary objective is to achieve and maintain functional safety.
Target audience: System integrators, engineering companies and operators in the process industries.
This international series of standards addresses industrial cybersecurity and OT Security. It provides a flexible framework for securing Industrial Automation and Control Systems (IACS) throughout their entire lifecycle.
Family of European CENELEC standards for railway applications focusing on functional safety, RAMS (Reliability, Availability, Maintainability, Safety), and system/software integrity. It covers system development, software and safety processes for rail infrastructure and rolling stock.
An internationally recognised functional safety standard that specifies safety requirements and design principles for the safety-related parts of control systems used in machinery. It helps ensure that the control system responds correctly if a machine component fails, thereby helping to prevent injury. The greater the risk, the higher the requirements placed on the control system. Performance Levels range from PL a to PL e.

HIMA Safety Navigator
Your Gateway to Functional Safety
Learn how standards are applied in practice through practical recommendations, solution approaches and lessons learned from real-world applications.
Responsibility in Functional Safety
Functional Safety helps ensure that systems respond as intended throughout their operational life. Achieving this requires collaboration across engineering, operation, maintenance, and management.
Every Decision Counts |
Full Lifecycle |
| Sound engineering decisions support both safety and operational performance throughout the lifecycle | Functional Safety extends beyond design and implementation to include operation, maintenance, modification, and continuous improvement. |